Stop And Tech Automotive

Usage/Application: Soap Bar Cutting

Material: Stainless Steel

Capacity: Upto 30 kg Soap

Material Grade: SS 304

Weight: 32kg

Automation Grade: Manual

Detergent cake extruding plodder machine is used to extrude detergent cake in required shape.The modern soap making uses a duplex vacuum plodder for the final mixing, compacting & air free extrusion of a continuous bar especially in toilet soap. The plodder (extrusion machine) is an important piece of equipment in the entire soap plant. It plays a major role in giving a final shape in bar form soap mass.

In the first stage soap is compressed, homogenized and supplied to the vacuum chamber in shape of noodles. The soap is refined by means of a refiner worm press. In order to reach the refining effect, a refining sieve (screen) (perforated disc) is fitted at the outlet of machine.

A noodle cutter is fitted very near to same disc which is used for cutting of soap noodles. When the soap mass passed through the same perforated disc it is transferred into noodles form.

The noodles fall into the vacuum chamber, where they are taken up by the main extrusion worm press, again compressed continuously and then extruded in the form of bar.

Distinctive design of die is provided with the mouth piece of extrusion barrel to achieve a particular size of bar and then bar cut into a fixed size of length and dimensions. The plodder machine is equipped with suitable cooling jackets system.

End of the conical compression head is heated by electrically heated oil bath chamber under the control of a temperature controller to get glossy surface on the soap bar. Design of overall machine with super finely grinded barrels and extrusion cone as well as very special design of machine’s extrusion screws and cone give so extremely well result of mixing and compacting of soap.

A duplex vacuum plodder is a soap-making machine that is used to extrude the final soap. Suitable for stamping, the machine comprises of two separate stages in which the first stage is a refiner and the second stage is an extruder. The second stage, i.e. extruder is used to produce the final bar shape in a long continuous billet. A vacuum chamber that functions to de-erate the soap connects these two stages. An extruder is commonly called a plodder in the soap manufacturing industry.

The Vacuum Duplex Plodder is used to extrude the final product, which is a long continuous soap bar and at this point it is completely finished. At this stage, the soap bar is actually finished and the only thing left is to change the form of bar by cutting the billets into smaller pieces and stamping a shape if needed.

The extruder screw of top noodle plodder carries the milled soap ribbons of soap from hopper and compresses the soap as it tries to pass through the noodle plate. There is a rotating knife that is used to cut the noodles as they come out of the noodle plate and finally fall in to the vacuum chamber. The bottom screw binds the soap noodles under vacuum as the soap mass from the mouth of the cone through the die under pressure.

In the first stage soap is compressed, homogenized and supplied to the vacuum chamber in shape of noodles. The soap is refined by means of a refiner worm press. In order to reach the refining effect, a refining sieve (screen) (perforated disc) is fitted at the outlet of machine.

A noodle cutter is fitted very near to same disc which is used for cutting of soap noodles. When the soap mass passed through the same perforated disc it is transferred into noodles form.

The noodles fall into the vacuum chamber, where they are taken up by the main extrusion worm press, again compressed continuously and then extruded in the form of bar.

Distinctive design of die is provided with the mouth piece of extrusion barrel to achieve a particular size of bar and then bar cut into a fixed size of length and dimensions. The plodder machine is equipped with suitable cooling jackets system.

End of the conical compression head is heated by electrically heated oil bath chamber under the control of a temperature controller to get glossy surface on the soap bar. Design of overall machine with super finely grinded barrels and extrusion cone as well as very special design of machine’s extrusion screws and cone give so extremely well result of mixing and compacting of soap.

Detergent cake mixing machine. this mixer contains flat z arm blades in a such a manner that output material is homogeneously mixed. sigma mixer is must for deteregent cake plant.